As an Original Equipment Manufacturer (OEM) for an industry driven by process performance, Metso Minerals is a company who expects results from it’s suppliers.
Metso Mineral’s fully automated Rotary Railcar Dumper Systems set the worldwide industry standard, with a technologically advanced list of standard features for system dependability, efficient operation and long service life.
Their railcar dumper systems are currently used by Australia’s leading resource giants including Fortescue Metals Group, BHP and Rio Tinto.
SAGE Automation supports Metso’s railcar dumper system with PLC and SCADA packages configured to the specific technology requirements of each end user. The systems are subject to a three tier testing regime, which helps ensure specific unload time targets are achievable.
SAGE also provides service and maintenance support to ensure ongoing reliability.
As many railcar off-load facilities are unmanned, system reliability and optimisation are crucial. To ensure targets are met, SAGE undertakes a multi-tier testing process:
The PLC and SCADA packages configured for each unique system, undergo a detailed simulation testing process prior to being integrated with the railcar dumper.
Once integrated with the railcar dumper, a Factory Acceptance Test is undertaken in line with the customer’s specific standards. Factory Acceptance Testing includes field devices, electrical circuits, electrical control panels as well as the control system.
On site, the systems are installed and commissioned, before Site Acceptance Testing is undertaken. Full testing documentaiton is produced and provided to the client.
To ensure that maximum efficiences and output are achived, the railcar dumper system is subject to an optimisation process.
Railcar dumpers are meeting target capacities of up to 90 cars per hour and 9,072 of material mtph.
Citect SCADA
Rockwell Logics 5000
Siemens Drives
GE Proficy
GE Cimplicity
Schneider Unity Pro
Hima Safety
All SAGE personal were fully trained and inducted to meet Metso and client JSEAs
Software programming and integration
CAD drafting and electrical design
Factory Acceptance Testing
Remote installation and commissioning
Site Acceptance Testing
Ongoing service support including electrical inspections and maintenance